REFRACTORY ENGINEERING & FURNACE LIFECYCLE ENHANCEMENT

refractory consultancy


We’re a dynamic and innovative refractory consultancy company dedicated to enhancing the lifecycle of industrial furnaces and refractory systems.

Engineering Solutions


We specialize in offering practical engineering solutions and cutting-edge technologies tailored to your industry's unique needs.

Efficiency and Longevity


With decades of combined experience in refractories and metallurgical industries, we are committed to providing comprehensive services that optimize performance, efficiency, and longevity.

Our Mission

Is to empower industries with advanced refractory solutions and consulting services that drive sustainability, safety, and profitability.

To constantly push the boundaries of refractory technology to meet the needs of the client.


Our Unique Selling Proposition

Our USP lies in our ability to combine unparalleled expertise in refractory engineering with a passion for innovation.

We embrace emerging technologies and strive to create bespoke solutions that elevate furnace performance, reduce operational costs, and extend refractory lifecycles.

Our approach is to be partners to our clients.

Our Services

Refractory QA
and QC


We offer third-party refractory inspections prior to acceptance using industry or client standards.

Refractory Installation and Quality Assurance


On-site supervision and quality assurance during refractory installation minimize risks of premature failure and ensure adherence to industry and client standards.

Furnace Design and Optimization


We can provide in-depth engineering support to design and optimize furnace structures, integrating the latest refractory technologies for maximum efficiency.

Failure Analysis and Troubleshooting


In case of refractory failures or underperformance, we conduct thorough failure analysis to identify root causes and devise effective corrective actions.

Refractory
Consulting


Through our network, we access to a large independent base of refractory experts, to assist from specification to disposal or refractories.

Our Team

Kyle Brazier

Kyle is a qualified Sound Engineer, who has 5 years' experience in refractory manufacture, inspections and installation supervision. Kyle’s skill as a sound engineer is used in the acoustic testing of refractory products and installations. This technology is proprietary and still in the development phase.

Clive Skone

Clive has 35 years direct experience in refractories. Clive is a mechanical engineer(10 years of service with British Steel) with extensive knowledge and skills in furnace refractory designs, brick design and mechanical aspects around refractory design, installation and removal.

Dennis Brazier

Dennis is a part time consultant to Reflect , a trained and seasoned pyrometallurgist providing more than 30 years of experience in refractories and pyrometallurgical processes especially base metals.

Other

Reflect has access to a network of refractory and metallurgical experts and can match the correct skills to the challenges presented.

How we can add value

We add value in that we have the skills and knowledge to assist installation, design and supply companies during large projects.

Our core skills and deep understanding of refractory products and design, allows for determining issues that will impact installation performance and reduce standing time.

Our approach is to work with the client and installer to provide the best cost-effective solutions as and when challenges arise during installation. This reduces any standing time and ensures effective use of resources.

Reflect aims to train client and installation teams during projects.

Detailed installation records are kept for future reviews or requirements.

We see ourselves as the total team, working towards achieving the best outcome for the client.

Past Projects

SPMP

Rotary Kiln and Offgas system

Oman - 2021 - Sb/Au

Redesign refractory design for the kiln and offgas system to before cyclones to achieve low heat losses Installation support through QA/QC and design support during installation

SPMP

DC Furnace

Oman - 2022 - Sb/Au

Redesign refractory design for the kiln and offgas system to after cyclones to achieve low heat losses and improve refractory integrity in offgas area Management of supply of refractories and ancilliaries (anchors, boards, insulation) Installation support through QA/QC and design support during installation

Richards Bay Minerals

ZTP Reactor

South Africa - 2023 - Copper

Lining installed moved. contacted to assist with a recovery plan

RMS

Refractories for AAP, Fry's, Rand Refinery, Pt Vale Indonesia, Kansanshi Copper

South Africa - Various - Various

QA/QC of refractory products prior to client third party inspections

Mopani Copper

ISA Smelt and MSEF

Zambia - 2024 - Copper

QA/QC for a complete reline of the ISA Smelt furnace and matte settling furnace.

Sibanye Stillwater Marika

naTenova EAF

South Africa - 2025 - PGM's

QA/QC of full reline of Tenova EAF

Tharisa

DC Furnace

South Africa - 2021 - PGM's

Design refractory lining excluding the roof with furnace design company

RayTech

Electric Arc Furnace

Vietnam - 2022 - Copper

Refractory design and review of taphole design for a copper slag cleaning furnace in Vietnam

Komoto Copper

Sulphur burner unit

DRC - 2022 - Copper

Third party inspection from demolition to installation of sulphur plant which included inspecting of new refractory materials, reviewing bricking practices, expansion compliance and monolithic installation.

Various

ZTP Reactor

South Africa - Various - Various

Conduct non destructive acoustic testwork to determine internal defects and CCS of brick

Kamoa Copper SARL

ZTP Reactor

DRC - 2024/2025 - Copper

QA/QC for a complete greenfield project

Glencore Lion

SAF

South Africa - 2025 - FeCr

QA/QC of full reline of FeCr SAF

Richards Bay Minerals

Hatch 6 in line EAF

South Africa - 2025 - Ilmenite

QA/QC of full reline